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HELP! Drive shaft mystery noise after changing gaiters

Wildwoodflower

Enthusiast
Messages
6
Location
France
Hello all, I need your wisdom.
My R4 is a late 1100 with the 354 gearbox. After changing the gaiters on the drive shafts on both sides, I'm getting a knocking sound on corners from what I'm fairly sure are the shafts.
For you sleuths, here's what I did.
For its French CT (MoT) it needed new gaiters on the driveshafts or Cardan shafts as they are known here.
I detached the brake calipers, undid the the three ball joints and the hub nut and used a puller to free the end of the shaft from the hub. It came away quite smoothly.
This being a late model, the shafts do not have a pin and they came out easily without any force. A little bit of gearbox oil dribbled out.
I changed the gaiters with the shafts out of the car.
Making sure the gearbox ends of the shafts and the mating surfaces were nice and clean I replaced the shafts and reassembled the hubs etc. and topped up the gear oil.
I took it for a test drive and noted a brake pad dragging on the left front, so I stripped the calliper and found the pot to be a bit grubby but the seal ok. cleaned it and got it running smoothly again, refitted etc.
On the second test drive all seemed well. Later I went a mile to the shop and on the way back I noted a knocking from what seems to the front right driveshaft. It is louder in right-hand corners.
The shaft seemed in good order when I refitted it. It isn't catching on anything and the crimps on the securing bands easily clear the wishbone.
THEN... I read the supplement at the back of the Haynes manual which says that in late models a special tool is needed for mounting and demounting the shafts from the gearbox.
I didn't need a tool to remove the shafts and they went back just as easily. They don't leak gear oil.
What is going on? I'm stumped.
Your thoughts very much appreciated.
 
Did you take apart the inner joint in order to fit the boots? Are the tripod bearings in good order? Also, did you put the spring back on correctly?
 
Hello @angel
No, didn't take apart the inner joint, just used a cone to slip the gaiter over.
I did wipe away the old grease and repack with fresh. I checked the tripod bearings for obvious play but found nothing.
The spring? I saw no spring.
I could feel that the l/h shaft had maybe a quarter inch of spring resistance when I slotted it back into the gearbox, while the r/h shaft had none.
It's the first time I've done the shafts on my R4, so assumed this was normal.
 
Driveshafts for 354 gearbox have a spring loaded inner joint, in order to hold it in the differential planet gear - there is no roll pin or circlip as found on other cars.
It's a rather strong spring so it's weird you didn't notice it and may well be the source of your trouble, if it broke on removing the driveshaft.
 
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